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Production

The high quality and product standards are guaranteed by an excellent manufacturing know-how and by the certified process control according to ISO 9001. The in-house tool and mould making as well as state-of-the-art development, manufacturing and testing methods ensure a maximum of product quality and reliability.

EMKA produces more than 1,500 gaskets and rubber profiles made of various materials as catalogue standard as well as countless individual customer solutions after detailed consultation with our sealing experts.

Sealing technology is a core business of EMKA. The company is an expert in extruding rubber and plastic profiles with its own production plants in Spain and England.

Sealing Systems La Rioja S.L.
Member of the EMKA Group
Carretera de Préjano no 78
26580 ARNEDO (La Rioja) España

EMKA Profiles Limited
Units 25 and 31
Fort Industrial Estate, Castle Bromwich
Birmingham, B35 7AR
United Kingdom

 

EMKA Sealing Systems

Arnedo (La Rioja), Spanien

  • Certified according to ISO 9001, ISO 14001, IATF 16949
  • Production area 12,000 m²
  • Processing of: EPDM, CR, NBR, thermoplastics
  • 1 salt bath extrusion line
  • 3 UHF extrusion lines, 2 PVC, 1 TPE
  • 5 components extrudable
  • Cutting and punching machines for precise lenghts
  • Injection presses for mould corners
  • Film vulcanization for corners and rings
  • SK film laminato

 

EMKA Profiles

Birmingham, England

  • Certified according to ISO 9001
  • Production area 4,500 m²
  • Processing of: EPDM, CR, NBR
  • 3 salt bath extrusion lines
  • 2 components extrudable
  • Cutting and punching machines for precise lenghts
  • Injection presses for mould corners
  • Film vulcanization for corners and rings
  • SK film laminator

Download certifications

TitleLanguageFormatSize
ISO 9001:2015 EN-DE-ES PDF311 KBdownload 
ISO 14001:2015 EN-DE-ES PDF539 KBdownload 
IATF 16949:2016 EN-DE-ES PDF402 KBdownload 
TitleLanguageFormatSize
ISO 9001:2015 EN PDF787 KBdownload 

Impressions from Production

Rubber extrusion lines with salt bath and UHF vulcanization
Line end with automatic take-up device
Extrusion die with emerging rubber profile
Permanent camerabased profile geometry monitoring (PIX-Argus)
UHF vulcanization
Wire spiral strip coil with intermediate storage
Bending roller set for profiling the metal insert
Extruder
Rubber extrusion line with salt bath vulcanization
Cleaining and cooling line
220° salt bath to accelerate the vulcanization process
Switch cabinets for line control
Reprofiling
Drilling device for vent holes
Laser marking of the rubber profile according to customer requirements
Robot-controlled insertion of the profile into bulk packaging
PVC extrusion line
Line end with automatic take-up device
Steel clamping band with middle bridge
Extrusion die with emerging PVC profile
Cooling basin
Bending roller set for profiling
Final shaping
Cut to length and packed according to customer requirements
1) Stretch-bending machine 2) Stretch-bent seal
Adhesive tape laminating machine
Painting of a moulded-on corner
PE film bonding for rings and frames
EPDM film vulcanization for rings and frames
Injection moulding
Mitre cut
Cut-to-length machine
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